Operational Excellence & Digital Transformation

From Chaos to Control.

Opexima helps organisations stop losing value they don't know they're losing – and builds the management system to sustain performance for the long term.

Every engagement is built around your operation. Not a template. Not a package off a shelf.

15+
Years of Operational
Architecture
30+
Enterprise Sites
Transformed
£10m+
Verified P&L
Impact Delivered
90
Days from Chaos
to Control
Operations managers reviewing live performance screens in a glass-walled room beside the production floor

The Problem

Sound Familiar?

Most operational leaders know they're leaving money on the table. The problem is they can't see exactly where – or how to stop it permanently.

Leak 01

"Excel Hell" & Invisible Performance

Your team runs on spreadsheets, WhatsApp updates, and gut instinct. By the time a problem surfaces, it's already cost you weeks of margin – and no one has a clear picture.

Value leaking silently →
Leak 02

Constant Firefighting, No Rhythm

Your managers are reactive, not proactive. Every day is crisis management. There's no heartbeat of accountability – no rhythm that actually sustains performance.

Chaos as the default →
Leak 03

Transformations That Stall

You've invested in systems, consultants, and initiatives before. Six months later, nothing stuck. The old behaviours crept back and the ROI never materialised.

Investment without outcome →
The Approach

The Opexima
Journey.

Start where you are. The path compounds – each stage builds on the last.

01

See Clearly

Find the leaks. Build the plan. No guesswork.

DIAGNOSE_Phase_01
02

Build It Right

Your Digital OS. Live KPIs. Real accountability. No more Excel.

DEPLOY_Phase_02
03

Keep It Running

Governance in. Degradation out. System holds.

SUSTAIN_Phase_03
04

Go Further

AI. Integrations. New capability. When you're ready.

GROW_Phase_04
DIAGNOSTIC_DASHBOARD.exe
Illustrative leakage diagnostic dashboard: leakage by area, top three leakage points and a current-state value stream
Diagnose_Phase_01
Shift team at a daily stand-up in front of a wall-mounted digital performance board
Deploy_Phase_02
Monthly governance review meeting in front of a wall screen showing safety, OEE, people and quality KPIs
Sustain_Phase_03: System Holds
Engineer analysing data at a workstation in a control room overlooking the production line
Grow_Phase_04

Start here · The Leakage Snapshot

Find where your site is leaking — for £695.

One remote half-day with your team: a live Virtual Gemba and a high-level walk through one value stream. A clear picture of where time and money are going, and what to fix first – with as little disruption to your day as possible.

£695+ VAT

Introductory rate for our first 10 clients (standard £1,500). Fixed fee – no scoping call, no procurement cycle.

Site lead walking the production floor while filming on a phone for a remote Virtual Gemba Virtual Gemba
  1. STEP_01

    Health Questionnaire

    Quick 0–5 scoring across 8 areas, from strategy to sustain, plus 2–3 of the reports you actually run your site on.

  2. STEP_02

    Half-day remote session

    A live Virtual Gemba on your phone camera, then a high-level walk through one value stream with the people who run it. One booking.

  3. STEP_03

    Snapshot Report

    In your inbox within 3–5 working days.

  4. STEP_04

    Readout

    30 minutes to walk through the findings and agree what happens next.

What you get

  • +Leakage heatmap across 8 areas
  • +High-level current-state value stream overview – one stream, yours to keep
  • +The main leakage points, with indicative £ ranges
  • +Quick wins you can action in 30 days without us
  • +A recommended next step
£695 credited in full against a Full Value Stream Diagnostic or Obeya Room setup booked within 60 days.
Book your Snapshot arrow_right_alt

One site, one value stream · Limited to 4 Snapshots per month.

How it fits together

  1. 01Self-AssessmentFreeComing soon5 minutes. Where do you sit?
  2. 02a · START HERELeakage Snapshot£695 + VATFind the leaks. Remote half day.
  3. 02b · START HEREStrategy Session£1,499 + VATSet the direction. Half day for leaders.
  4. 03Value Stream Diagnosticfrom £5,950 + VATMap how to get there. 4–5 days.
  5. 04Obeya Roomfrom £199/mo per siteYour Digital Operating System. + setup.
  6. 05Governancefrom £2,500/mo + VATThe system doesn't degrade.

Start anywhere. You never pay twice.

Two ways in: the Snapshot finds where you're leaking, the Strategy Session sets where you're going. Either fee is credited in full against a Diagnostic or Obeya setup booked within 60 days.

Services

From Chaos to Control.

Set the direction, map the flow, then build and sustain the system that holds it – remote, on site or blended, designed around your shifts.

Intro rate · first 10 clients
Leadership team planning together in a meeting room, with a remote facilitator on screen
Start_Here_Strategy

Strategy Session

£1,499+ VAT

Introductory rate for our first 10 clients, then £1,950.

A half-day session for the leaders who sponsor change. Together we agree where your site, team or division is going over the next 3–5 years – and how you'll know you're getting there.

Remote as standard, typically 2–5 people. Larger groups welcome – quoted. Strategy pack within 5 working days.
  • +3–5 year ambition and goals for your site, team or division
  • +The measures and KPIs that show you're on track – a simple KPI tree
  • +A prioritised list of strategic projects, with owners and sequence
  • +A one-page strategy deployment plan: goals → measures → projects → owners
  • +Health Questionnaire across 8 areas, completed by the team beforehand
  • +30-minute readout and a recommended next step
£1,499 credited in full against a Full Value Stream Diagnostic or Obeya Room setup booked within 60 days.
Team building a wall-sized value stream map with sticky notes
Stage_01_Diagnose

Full Value Stream Diagnostic

From £5,950+ VAT

Scaled to scope and the number of people involved. Multi-site quoted.

A fully digital, documented diagnostic that maps your value streams from strategy to the shop floor. You get clarity on exactly where value is being lost, which KPIs matter, and what to fix – in priority order.

4–5 working days of effort over 1–4 weeks, around your availability. Remote, on site or blended.
  • +Current & Future State Value Stream Maps (digital)
  • +Simulation model – validate the future state before you invest
  • +Bottleneck analysis – find where your flow breaks down
  • +KPI framework aligned to your strategy
  • +Prioritised Improvement Plan with your required timeline
  • +Full digital documentation pack
Stands on its own – a build-ready plan you can act on, with or without us.
Early access · pilot places
Team leader walking two colleagues through a live digital DRM board showing safety, output, OEE, people and 5S audit KPIs
Stage_02_Deploy

Obeya Room

From £199/month+ VAT

Per site, 12-month plan. Unlimited users. Rolling monthly and 3-year options available.

Your Digital Operating System – one Obeya Room for your site with unlimited users, dashboards, boards and visual displays. Set up around your processes, KPIs and routines, so performance sticks.

Setup & onboarding typically £3,000–£9,500, depending on boards, KPIs and data sources – fixed quote after your Snapshot, Strategy Session or Diagnostic.
  • +Site and production audits
  • +Process walk routines with photo evidence
  • +Site staff daily routines & accountability boards
  • +Mobile app integration for data collection
  • +Live site boards displayed on-screen across your facility
  • +Structured problem-solving frameworks
  • +Project management framework development
  • +Team engagement and culture change support
Monthly governance review around a meeting table with a printed performance report
Stage_03_Sustain

Governance & Optimise

From £2,500/month+ VAT

Minimum 6-month term. Scoped to your requirements.

Transformation fails when the architect leaves and no one governs the system. This retainer keeps your Opexima system sharp – KPIs refined, routines embedded, improvement projects on track. We stay in. The system doesn't degrade back to chaos.

From a single-site retainer to full portfolio governance – scales with your operation as you grow.
  • +Monthly governance review (on-site or remote)
  • +KPI architecture sense-check and refinement
  • +Obeya system health check
  • +Improvement project delivery oversight
  • +On-call support for escalations
  • +Audit readiness maintained
Available as a continuation of any Obeya Room engagement or as a standalone retainer.

Which one do I need?

The Snapshot shows where you're leaking. The Strategy Session sets where you're going. The Diagnostic maps how to get there.

Snapshot£695 + VATStrategy Session£1,499 + VATDiagnosticfrom £5,950 + VAT
The questionWhere are we leaking?Where are we going?How do we get there?
Best forSite & ops managersLeaders & sponsorsTeams ready to build
FormatOne half-day sessionOne half-day session, 2–5 leaders4–5 days over 1–4 weeks
WhereRemote (on site quoted)Remote (on site available)Remote, on site or blended
Health QuestionnaireYes – 8 areasYes – 8 areasYes – in depth
Value stream mapHigh-level overview, one streamNoCurrent & future state, full
Strategy & KPIsNo3–5 year goals, KPI tree, projectsKPI framework aligned to strategy
£ impactIndicative rangesNoFull, with simulation model
You end withA clear picture and quick winsA strategy on a pageA build-ready blueprint
TurnaroundReport in 3–5 working daysPack in 5 working days1–4 weeks

Snapshot£695 + VAT

The question
Where are we leaking?
Best for
Site & ops managers
Format
One half-day session
Where
Remote (on site quoted)
Health Questionnaire
Yes – 8 areas
Value stream map
High-level overview, one stream
Strategy & KPIs
No
£ impact
Indicative ranges
You end with
A clear picture and quick wins
Turnaround
Report in 3–5 working days

Strategy Session£1,499 + VAT

The question
Where are we going?
Best for
Leaders & sponsors
Format
One half-day session, 2–5 leaders
Where
Remote (on site available)
Health Questionnaire
Yes – 8 areas
Value stream map
No
Strategy & KPIs
3–5 year goals, KPI tree, projects
£ impact
No
You end with
A strategy on a page
Turnaround
Pack in 5 working days

Diagnosticfrom £5,950 + VAT

The question
How do we get there?
Best for
Teams ready to build
Format
4–5 days over 1–4 weeks
Where
Remote, on site or blended
Health Questionnaire
Yes – in depth
Value stream map
Current & future state, full
Strategy & KPIs
KPI framework aligned to strategy
£ impact
Full, with simulation model
You end with
A build-ready blueprint
Turnaround
1–4 weeks

Not sure? Start with the Snapshot or the Strategy Session – the fee comes off a Diagnostic or Obeya setup booked within 60 days.

From the floor

In their own words.

What site teams said once the boards, routines and audits were running day to day.

It’s helped us link our reviews to real actions – we don’t just ‘talk red’ in DRM anymore, we solve it.
Processing Lead

Feedback from site teams on digital Obeya and DRM rollouts led by Opexima’s founder in previous roles.

Why Opexima

What Makes Us Different

There are plenty of consultants who tell you what to do. We're the ones who build it, embed it, and make sure it never reverts.

Speed – The 90-Day Promise.

Standard consultancies take 6 months to "discover." We have a working Digital Operating System running in weeks, not months, because the architecture is already built.

groups

Behavioural, Not Just Technical

IT installs software. We install management rituals. We've coached 40+ leaders on exactly what to ask, when to act, and how to make performance stick.

account_balance

Value Added – Always

Every operation is different, so we agree up front what “better” looks like for yours – time back for your managers, fewer firefights, numbers you can trust – and measure against it. No vanity metrics.

architecture

Proprietary Architecture

We don't use off-the-shelf templates. The Opexima Architecture is a 10-step system stress-tested across 30+ complex, regulated environments over 15 years.

Operations leader in hi-vis standing at the edge of a production hall
40+
Leaders Coached
£10m+
Verified P&L Impact
30+
Enterprise Sites
15+
Years Experience
The Architect

15+ years. 30+ sites.
One mission.

Opexima is led by a senior operational architect with over 15 years of hands-on transformation delivery across regulated, complex, multi-site environments. Not a theorist – someone who has built it, measured it, and made it stick.
school
Oxford Executive Leadership
Saïd Business School, University of Oxford
verified
Lean Six Sigma Black Belt
Certified LSSBB – enterprise-scale structured problem-solving
school
Data Strategy and Governance
Imperial College London
apartment
National Digital Architecture
Digital Obeya Room deployments across 30+ regulated sites

FAQ

Questions, answered.

The things people usually ask before getting in touch. Anything else – just ask in the form below.

What does Opexima do?

Opexima helps UK manufacturers find where time and money are leaking, set a clear direction, and build the daily management system – KPIs, routines, accountability and digital Obeya boards – that keeps performance on track. You can start small with a £695 Leakage Snapshot or a half-day Strategy Session.

Who is it for?

Operations directors, site and plant managers, division heads and continuous improvement leads in UK manufacturing – single-site or multi-site – who are running on spreadsheets and firefighting, and want a clear picture and a management rhythm that sticks.

Snapshot, Strategy Session or Diagnostic – which one do I need?

The Snapshot shows where you're leaking. The Strategy Session sets where you're going. The Diagnostic maps how to get there. Not sure? Start with the Snapshot or the Strategy Session – the fee comes off a Diagnostic or Obeya setup booked within 60 days.

What is an Obeya room?

Obeya means “big room” in Japanese. It is a dedicated space – physical, digital or both – where a team sees its key performance information together and agrees actions. A digital Obeya puts live KPIs, actions and audits on screens across the site, so reviews lead to decisions rather than reporting.

Is the Obeya Room software?

Partly. The Obeya Room is Opexima's digital platform – from £199 per site per month on a 12-month plan, with unlimited users, dashboards and boards – plus a quoted setup where we build it around your processes, KPIs and routines (typically £3,000–£9,500). It is in early access, with limited pilot places.

What is a Virtual Gemba?

Gemba means “the real place” – where the work happens. In a Virtual Gemba, your site lead walks the floor with us on a phone video call, so we can see the process live without travelling. It is part of the Leakage Snapshot.

Do you need to be on site?

No. The Snapshot and the Strategy Session run remotely as standard. For the Diagnostic and Obeya setup we work remote, on site or blended – designed around your shifts, so day-to-day running isn't disrupted.

Where do you work?

Opexima is based in Oxfordshire and works across the UK. On-site travel is included within 30 miles of Oxford; beyond that it is charged at cost and agreed in advance.

What does “you never pay twice” mean?

Your Snapshot or Strategy Session fee is credited in full against a Diagnostic or Obeya setup booked within 60 days of your readout. One fee credits, one step forward.

ACTION_REQUIRED

What’s getting in the way?

Tell us in a few lines. You’ll get a considered written reply with first thoughts and any questions – no sales call, no pitch deck. If a conversation would genuinely help, we’ll suggest one.

  1. 01
    You tell us what’s going onIn your own words. Five minutes is plenty.
  2. 02
    We reply in writingFirst thoughts, the questions we’d ask on site, and where we think the value is.
  3. 03
    You decide the next stepA Snapshot, a Strategy Session, something bigger – or nothing at all. No pressure.

Enquiry

How many sites? optional